By some estimates, anywhere from a quarter to a third of all food produced globally and destined for human consumption goes to waste. When looking at total weight, bread and many other yeast-leavened goods top the list of avoidable food waste. Food that goes unconsumed and relegated to the bin may be discarded for [...]
If you’ve upgraded to a new oven, have you thought about how it will affect bake times? Running thermal profiles is the most reliable method for objectively adjusting the baking time and establishing the optimum bake temperature for different baked goods when using the oven for multiple products. High-speed ovens may not be as [...]
Scaling up is the science (mostly) and art (a bit of creativity) of moving from small product batches to large-scale, high output production. As small and artisan bakeries seek to expand business opportunities, bread production scaling is one of the major challenges these operations may face. How do you replicate the boutique personal touch [...]
The oven is perhaps the most critical step in the baking process. Yet, over baking is easy to do, and happens more than you realize. So it's important to get it right to avoid waste or a low quality product. For a precise bake, you need to understand the three crucial oven zones: Oven [...]
I don't need to tell you that oven temperature is important. It's how chemical reactions take place that transform your product. That's why temperature needs so much attention—so many things are happening at once! Oven Temperature has a key roll in 3 areas: Development: Killing of yeast cells: 50–60°C (122–140°F) Maximum enzymatic activity: 60°C (140°F). Start of [...]
To accurately produce high-quality, high-yield baked goods, replace guesses and opinions with hard data. Thermal profiling dough and oven temperatures with an in-transit, portable data recorder has many benefits to the commercial wholesale or retail bakery. Here are 5: 1. Consistent dough proofing The importance of proofing must not be discounted. Maintaining the consistency [...]
The proofing step is often seen as an invariable operation which is inherently reliable by itself. This statement cannot be more inaccurate. The proofer operation relies on several factors to successfully provide the intended effect on the dough. Inside the proofer, the dough is expected to expand several times its initial size, develop flavors [...]
There’s a relationship between the time spent in the oven and the moisture of your product. This relationship is best illustrated with what’s known in the industry as thermal profiling, or the S Curve. Here’s the break down: The product goes into the oven. As the oven goes through it’s mechanisms of convection, conduction and [...]
Thermal profiling equipment is a key tool to know how heat transfer equipment, such as ovens, dryers, proofers or freezers, operate. It doesn't really matter what type of product you make, or if you have a small or large operation. What really matters is that you are sure that your heat transfer equipment provides [...]
Brought to you by ECD Thermal profiling is an essential procedure for any top-quality bakery that optimizes baking processes. Ensuring that ovens are performing properly and that dough is reaching the desired temperatures, the thermal profiler is a must-have tool for modern bakeries. But, with the temperatures these devices will see inside the oven, protecting [...]
